Automotive Manufacturing – High-Strength MIG Welding
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Client: Tier-1 Automotive Component Supplier (East Coast, USA)
Challenge:
The client needed a reliable MIG wire for welding chassis components exposed to high stress and vibration. Their previous wire supplier caused excessive spatter, inconsistent bead appearance, and downtime due to wire feeding issues.
Solution:
Xycore Inc supplied BLUME® ER70S-6 MIG Wire, known for its high deposition efficiency and excellent arc stability.
Results:
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30% Reduction in Spatter, lowering cleanup time.
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20% Faster Weld Speeds, increasing production throughput.
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Improved weld bead consistency and reduced rework rates.
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Enhanced supply reliability with Xycore’s New Jersey warehouse ensuring next-day deliveries.
Customer Quote:
“Switching to BLUME® MIG wire improved our productivity and gave us consistency we didn’t have before. Delivery times are reliable, which is crucial for our just-in-time manufacturing.”